Premium mechanical screening components engineered by Henan Jinte Technology Co., Ltd. for extreme wear resistance and heavy throughput.
Within modern industrial sugar milling, the primary juice extraction process generates a dense slurry of sucrose-rich fluid suspended with coarse and fine plant fibers known as bagacillo. Efficiently isolating these fibers at the primary stage is critical. Unremoved bagacillo acts as a catalyst for starch gelatinization during subsequent liming and heating stages, severely degrading juice purity, increasing chemical consumption, and causing fouling in evaporators and heat exchangers.
Henan Jinte Technology Co., Ltd. offers custom-engineered rotary wedge wire drum screens specifically designed for raw cane juice filtration. Operating on an automated, continuous, self-cleaning principle, these systems achieve mechanical solid-liquid separation at extreme flow rates, ensuring optimal juice clarity. By integrating our high-torque rotary drums directly downflow of the milling tandem or diffuser, sugar producers mitigate the risk of organic fermentation and downstream crystallization inhibition.
"The integration of continuous wedge wire rotary filtration systems minimizes sucrose loss, limits biological contamination, and preserves juice brix levels before chemical clarification."
From the high-capacity mills of Brazil and India to agricultural cooperatives in Central Africa and Southeast Asia, the sugarcane processing sector is undergoing a rapid transition toward energy-efficient, closed-loop systems. Volatile sugar pricing matrices and escalating environmental directives require processing gear that operates with minimal water requirements and zero operational downtime.
Statistically, mills employing static screen structures suffer from frequent blinding, requiring thousands of liters of daily wash-water and manual descaling. In contrast, Jinte’s rotary drum sieve plates leverage dynamic centripetal flow combined with high-pressure clean-in-place (CIP) spray bars. Globally, this transition reduces raw juice purification costs by up to 22% and limits process-water consumption, complying with stringent national water stewardship directives.
Established on solid engineering foundations, our manufacturing complex integrates heavy machining and finite element design systems to supply elite global markets.
Our production complex features over 80 advanced processing machinery arrays, encompassing heavy forging equipment, vertical CNC machining centers, automated plasma flame cutting systems, robotic bending/shearing apparatuses, automatic shot-blasting stations, and single-trip cranes capable of moving loads in excess of 20 metric tons. Our engineering institute operates advanced CAD workstations loaded with CXAX 3D design softwares and Finite Element Analysis (FEA) suites to structural-test every system prior to assembly.
The acidic nature of raw sugarcane juice (pH levels varying between 5.0 and 5.5) combined with the abrasive impact of silica sand transported from the fields makes material selection paramount. Jinte utilizes high-grade, corrosion-resistant austenitic stainless steel, primarily SS304 and SS316L, for all product-contact areas.
Traditional perforated sheets are highly susceptible to clogging. Our wedge-shaped profile wires only contact particles at two points, creating a widening gap downstream. This design allows borderline particles to pass through without lodging, drastically reducing downtime.
Explore the operational specifications of Jinte's rotary cane juice screening models designed to handle diverse hydraulic flow regimes.
| Model Series | Drum Diameter (mm) | Slot Width Options (mm) | Capacity Range (m³/h) | Material Configuration | Primary Application |
|---|---|---|---|---|---|
| JTS-CRD-800 | 800 | 0.35 - 0.50 | 80 - 150 | SS304 / SS316L | Artisanal Mills & Biofuel Pilots |
| JTS-CRD-1200 | 1200 | 0.35 - 0.50 | 150 - 320 | SS304 / SS316L | Medium Industrial Sugar Refineries |
| JTS-CRD-1600 | 1600 | 0.45 - 0.70 | 300 - 550 | SS316L / Duplex Steel | High-Capacity Sugar Plants (Tandem Line) |
| JTS-CRD-2000 | 2000 | 0.50 - 1.00 | 500 - 900 | SS316L / Duplex Steel | Mega Diffuser Clarification Plants |
In regions like South Asia and Central Africa, ambient temperatures accelerate the activity of leuconostoc bacteria in unclarified juice, turning sucrose into dextran. By applying JTS Series Rotary Screens, raw juice exposure to ambient temperatures without filtration is minimized, ensuring that the bagacillo is separated within seconds of extraction. This protects raw sucrose yield and prevents downstream syrup viscosity spikes.
Our systems are constructed to deliver constant uptime in harsh sugar processing environments.
Engineered flow entry zones eliminate turbulence and prevent juice foaming. This ensures stable brix integrity and protects fluid velocity profiles entering the clarification phase.
Integrated internal and external CIP spray assemblies use clean process condensate to flush the wedge wire openings, preventing starch and fiber binding.
Featuring heavy-duty shaft-mounted gearboxes that eliminate external drive chains or belts, enhancing safety and significantly reducing maintenance costs.
Modern raw sugar mills are integrated thermal and chemical processing networks. A single equipment failure can halt the entire process. At Henan Jinte, our machinery designs focus on seamless integration. The rotary juice screens work alongside our full range of material handling products, including heavy-duty belt conveyors, bucket elevators, and vibrating feeders.
Our raw juice separation systems are built to meet demanding global standards. We use FDA-compliant food-contact alloys and design to international electric standards (CE/UL). This ensures our equipment complies with local factory inspectorate rules in North America, Europe, and Latin America.
Our manufacturing technology utilizes Finite Element Analysis (FEA) to simulate dynamic loads. This allows us to strengthen areas subjected to high cyclic stress. This is particularly important for raw cane juice filtration systems, where variable fiber volumes can cause unpredictable load fluctuations.
Additionally, our factory uses automatic shot-blasting machines to prepare components for marine-grade, multi-layer epoxy coatings. This protective finish provides long-term resistance to high humidity and corrosive environments common in tropical sugar-producing regions.
Read our technical FAQ on optimizing raw sugarcane juice filtration and bagacillo separation.
Our skilled technicians and engineers ensure every system meets high international standards.
Our workforce is trained to follow rigorous quality guidelines. From raw material inspection to final dynamic balancing of the screening drums, each step is documented. Henan Jinte works closely with global shipping networks to guarantee safe transport and delivery to your site.
Henan Jinte products are exported to countries including Iran, India, Central Africa, and across Asia. Our field technicians are available to assist with installation, commissioning, and system optimization. We maintain spare parts inventory, including replacement wedge wire panels and spray bars, to minimize mill downtime.
Complete your plant configuration with Jinte's reliable heavy-duty conveying, lifting, and crushing equipment.
